Super finishing of bearing rollers by chemically accelerated process using descaling compound 411 P and polishing compound 10 SF
- Components : Bearing Rollers
- Input Contamination : Scale, grease and scratch marks
- Ra value input : 2 Micron
- Output requirement : 0.1 Micron
- Present Method : Manual grinding and acid cleaning
- Present cycle time : 4-5 hrs for one lot of 100 Nos
- Problem Faced : Inconsistency in finishing due to manual process
Solution provided by GALA:
- Media used : High abrasive media with specially developed compound
- Compound : Specially developed mild acidic powder to remove scale and alkaline chemical for Super finishing
- Output : Completely descaled and polished components
- Ra value achieved : 0.1 Micron
- Cycle time : 120 Minutes
- Advantages :
- Lower cost
- Consistent Finishing
- Improved fatigue life of component